专利摘要:
The invention relates to the food industry, to its confectionery industry, namely to devices for casting chocolate into molds. The purpose of the invention is to increase the productivity, accuracy of chocolate dosing and simplify the process of regulation. A device for casting chocolate into molds contains a semi-cylinder, located in a housing, the lower part of which has the shape of a semi-cylinder (DP). DP is formed by a rotor, on which several mixing elements in the form of rings and several discharging elements in the form of piston-partitions located between the rings are installed. It is advisable to make nests in the rotor case and rings, it is advisable to place the pressure elements in them. The delivery element is in the form of a piston-septum or a single partition rigidly fixed in the seats, for example, with screws. The rotor body and rings can be made of separate elements rigidly interconnected. Rings, septum pistons, the surface of the rotor and the cylindrical surface of the housing form several separate metering chambers. At the bottom of the DP are rotary valves. A series of valves forms a locking mechanism, and each valve has a disk shape and a supply channel with a funnel-shaped inlet. Each valve has recesses for the passage of the piston-septum. The chocolate enters the bunker and moves to the DP zone. There, he fills the metering chambers and as the rotor rotates, the piston mi-baffles are injected into the supply channels of the rotary valves. From the feed channels chocolate enters the form. 7 hp f-ly, 5 ill.
公开号:SU1535367A3
申请号:SU843706836
申请日:1984-02-23
公开日:1990-01-07
发明作者:Чербони Ренцо
申请人:Карле Энд Монтанари С.П.А. (Фирма);
IPC主号:
专利说明:

The invention relates to the food industry, to its confectionery industry, namely to devices for casting gyukolada into molds,
The aim of the invention is to increase the productivity, the accuracy of the dosing of chocolate and simplify the process of regulation.
Fig. 1 schematically shows a device for casting chocolate into molds; FIG. 2 is a section A-A in FIG. rfa fig.Z - view B in figure 1; in fig. 4 is a rotor with mixing elements in the form of rings, isometric, in FIG. 5 - piston - partition.,
The device for casting chocolate into molds comprises a housing 1 and may contain several dispensing devices 2 arranged in series, for example, for casting chocolates with a filling. Dosing devices 2 have the same design. The device also contains a chocolate hopper 3, divided by a partition 4 into two hoppers 5, which are loaded into separate metering devices 2. The latter are located directly under the respective hoppers 3, and forming plates 6, which are intended for spot casting ( Fig. 2, left part), in the case of casting elongated chocolate products with hard inclusions, for example fruit pieces, the casting is made into a movable form 7 located below (Fig. 2, the right part). The dosing device 2 comprises a stationary body 8, the lower part of the cavity 9 of which has the shape of a semi-cylinder. In the cavity 9 there is a movable part in the form of a rotor 10 having a cylindrical body 1 on which several mixing elements are installed, made in the form of rings 12, which can be made in one piece with the rotor casing 10. Between the rings 12 on the rotor casing there are located / injection elements 13 in the form of partition pistons. In the case of the rotor 10 and the rings 12, it is advisable to make the slots 14 in which the pressure element 13 is placed. The latter is made in the form of a piston-septum or a single partition and rigidly fixed in the slots 14. The piston-partition or partition can be fixed on the rotor 10 wines
one
ten
,15
: 20 25 rooms ,, 40
45
0
55
tami. The body 11 of the rotor 10 and the ring 12 can be made of separate elements rigidly interconnected.
The cavity h has a cylindrical loading and metering part 15 and an increased mixing part 16 larger than the size 15 part. Parts 15 and 16 separately occupy half of cavity 9 along its axis. Inside the cavity 9 in the part 15 there are rings 12, which form with the piston mounts 13 located between them several separate metering chambers 17, which are moving chambers. One fixed wall of the metering chambers 17 is formed by the delimiting wall of the inner side surface of the cylindrical part 15 of the cavity 9. The front wall 18 of the piston baffles 13 rotating together with the rotor 10 in the direction of arrow f form a pushing surface that, when reaching the side wall 19 of the housing 8, closes the corresponding dosing chamber 17 The angular location of the chambers 17 corresponds to the angle of about. The dosing chamber 7 is closed on one side by the front wall 18 of the piston-partition 13, and on the other side by the rotary valve 20. A row of valves 20 forms a locking mechanism, and each of them is installed in the bottom of the dosing device 2 with the possibility of oscillations around the axis of rotation, has a disk shape and a feed channel 21 with a funnel-shaped inlet 22; Each valve 20 also has a recess 23 for passing the piston of the partition 13. The recess 23 forms an angular edge 24 with the disk surface of the valve 20 ssy the feed channel 2I corner edge 24 interacts with the rotor surface 10 and forms a seal.
Extrusion 23 has the shape of an arc of a circle, in particular a circle whose radius is equal to the radius of the inner one. the walls of the cylindrical part 15 of the cavity 9. This ensures, when the valve 20 is rocking, an unobstructed passage of the corresponding rotating piston - partition 13 above the corresponding valve 20. Angular dosing stroke tL of the piston-partition 13 ends
on a line that is located at some distance from the rotary valve 20, providing a reliable and accurate stop for a short period of time of the rotary movement of the rotating piston baffles 13, allowing accurate and accurate oscillatory movement of the rotary valve 20 to remove it from the corresponding dosing chamber 17. In practice, this precision can be easily achieved by using tried and tested numerical control drive systems, for example, using a rotor for driving a rotor 10. Tel 25 DC, which interacts with the encoding device 26 for determining the instantaneous angular position of the rotor 10 and stops it at a given time.
The oscillatory movement of the valves 20 or the shaft 27 is carried out by means of a hydraulic actuator 28, the rod 29 of which is connected by means of a hinged lever 30 s in the scarlet 27. In the upper part of the bunker it is advisable to install a pressing device 31
A device for casting chocolate into molds works as follows.
Starting from the position shown in Fig. 2, when the rotor 10 or the movable dosing chambers 17 are rotated in the direction of arrow f, the corresponding circular displacement of the rotating piston baffles 13, which act as the rear locking wall for the movable dosing chambers 17, is performed. their front moving walls are obtained at each moment of time due to the proper arrangement of the rotary valve 20. Chocolate or similar product completely fills the dosing chambers 17, as it flows continuously down and gets In these cases, under the action of the force of gravity or into the cylindrical part 15 and the mixing part 16, When the locking rotary valves 20 are located in the dosing chambers 17 (fgg.2), the movement of the rotating pillars 13 along the side of the fixed case 8 causes that the product located in front of the piston mi baffles 13 passes through the supply channels 21 in the valves 20. When the front wall 18 of the rotating porgans
35367
the baffles 13 reach the predetermined stopping line, or when the dosage stroke of the dosing chamber 17 is completed, the rotor 10 is instantly stopped. During this period of time, the valves 20 rotate in the direction of the arrow f and exit the cavity of the movable metering chambers 17. At the same time, the supply of chocolate to the feeding channel 21 is interrupted. During the supply stroke, behind the trailing edge of the rotating piston baffles I3 The dosing chambers 17 accumulate chocolate under the force of gravity. Thus, at the same time, the dosing or product delivery phase is carried out before the piston-baffle 13, and the product loading phase is carried out over 20 porgans. This is possible as a result of using one-way circular motion and allows you to adjust the supply amount of the product at will according to the type of partitions or their forms currently used by changing the length of the angular segment cb, which can be determined with great accuracy and reliability. with 30 using coding type automations.
After passing through the recesses 23, the rotating piston-baffles 13 move through the mixing part 16, again located at the side wall 19 of the housing 8. The product enters the moving dosing chambers 17 from parts 15 and 16. During this transitional movement, the front wall 18 of the rotating piston-4Q partitions 13 moves the product, which is located in the mixing part J6, upwards, thereby producing this mixing. With this method. there are two instant stops of the rotor 45. In particular, the piston baffles 13 stop at the line that defines the stroke limit required for the dosing chamber 17, as well as during the implementation of the sewing shimming phase, or when the rotating piston baffles 13 are located at the side wall 19 of the housing 8. Operation can be done when the rotor rotates continuously.
To use this transition
55
In order to transfer the product, the rotor 19 can be equipped with several sets of rotating piston baffles evenly spaced on the rotor between the rings, for example, two sets of diametrically arranged rotating piston baffles or other quantity that depends on the diameter of the disk rings 12, as well as from the distance between the disks 12 and from the displacement of the movable dosing chambers 17.
The oscillations of the valves 20 in the direction of the arrow f, i.e. moving their parts with a funnel-shaped inlet 22 into respective movable dosing chambers 17 can be adjusted in time, it is matched with rotating baffles 13 of side wall 19 of housing 8, and this position is determined and fixed by coding device 26.
The feed channel 21 passes under. the lower plane of the housing 8 of the metering device 2, whereby channels that are directed from conventional rotary valves to said lower plane can be eliminated. In the case of forms, t0e. For the production of elongated castings, the feed channel 21 can be equipped with a slotted hole (Fig. 2, right part). When using products with high viscosity or pasty products (marzipan), optimal results are obtained when pressure is applied on top of the product in the bunker. This can be accomplished using porpn or using a pressurized fluid, for example, in an expanding vessel. This stage rolls up steadily when proceeding with this molding method on the device in question.
权利要求:
Claims (8)
[1]
1. A device for casting chocolate into molds containing at least one chocolate hopper,
five
0
five
0
five
0
five
0
five
The metering device underneath with the mixing and injection elements and the locking mechanism formed by rotary valves, each of which is installed in the bottom of the metering device with the possibility of oscillation around its axis, has a disk shape and a supply channel with a funnel-shaped inlet opening communicating with the chocolate mold, characterized in that, in order to increase the productivity, the accuracy of the dosing of chocolate and to simplify the process of regulation, the lower part of the cavity of the dosing device The assembly has the shape of a semi-cylinder, the mixing elements are made in the form of rings mounted on a rotor, horizontally installed in the semi-cylindrical cavity of the metering device, and each pressure element is a piston baffle mounted on the rotor between adjacent rings to form a metering chamber, each rotor the valve is located so that during rotation it enters the cavity formed by adjacent rings and has a recess for the passage of the piston-septum forming from the disks second corner edge valve surface cooperating with a surface of the rotor between neighboring rings to form a seal,
[2]
2. The device according to claim 2, characterized in that the rotor rings have sockets, and the septum pistons are a single partition rigidly fixed in these sockets.
[3]
3. The device according to paragraphs. 1 and 2, characterized in that each piston-septum or partition, located in the seats of the rings, is fixed to the rotor with screws.
[4]
4. A device according to claim 1, characterized in that the recess in the valve has contours of a circular arc, the radius of which is equal to the radius. the inner circumference forming the half-cylinder of the cavity of the metering device.
i
[5]
5. The device according to claim. Characterized in that the rotor body and the ring are made of separate elements rigidly interconnected.
[6]
6. The device according to claim. Characterized in that each rotary valve is fixed on the shaft, and the latter is connected by means of a hinged lever with a hydraulic actuator.
[7]
7. The device according to p. I, about the fact that at the top
hopper parts mounted gland
device
[8]
8. A device according to claim 1, characterized in that it has several metering units installed in series, each of which has an independent drive.
t // gshsh.
/ ss / s / ss / ss / sTs.
L zfa
 ////// S / S /.
12
fig.b
view 6
fig.Z
Ys / ss /////.
FIG. five
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同族专利:
公开号 | 公开日
EP0122369A2|1984-10-24|
DD230759A1|1985-12-11|
DE3482237D1|1990-06-21|
ES530339A0|1984-11-01|
EP0122369B1|1990-05-16|
DK112084A|1984-10-15|
DK162916C|1992-05-25|
US4538978A|1985-09-03|
JPS6141538B2|1986-09-16|
ES8500720A1|1984-11-01|
IT1199998B|1989-01-05|
EP0122369A3|1987-08-05|
IT8320589D0|1983-04-14|
AT52663T|1990-06-15|
DK162916B|1991-12-30|
DK112084D0|1984-02-28|
JPS59196041A|1984-11-07|
引用文献:
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FR384797A|1906-12-06|1908-04-22|Kustner Freres Soc|Machine for making sweets|
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EP2572588B1|2011-09-26|2019-02-27|Bühler Bindler GmbH|Device and a method for distributing flowing or self-levelling masses, in particular aerated chocolate|
EP2941962A1|2014-05-05|2015-11-11|Sollich KG|Confectionery mass dosing unit with a reversibly driven rotary piston|
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法律状态:
优先权:
申请号 | 申请日 | 专利标题
IT20589/83A|IT1199998B|1983-04-14|1983-04-14|MODELING PROCESS FOR CHOCOLATE AND SIMILAR AND ROTARY PISTON MODELING MACHINE FOR THE EXECUTION OF THE SAME|
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